Cutting Solution

Production Description:

Cutting solution is a metal processing fluid designed for surface grinding machines, which effectively controls thermal deformation and improves surface quality while ensuring high-precision grinding. Its main advantages are reflected in cooling, lubrication, anti-corrosion, cleaning and other aspects, suitable for precise flat processing of various materials.

Advantages and features:

1. Anti-corrosion protection

The stainless agent in the coolant can form a protective film on the surface of the workpiece and the machine, preventing rust from the machined parts and protecting the machine guides and bearings from corrosion.

It is suitable for processing cast iron and alloy steel and other rusting materials, the anti-corrosion protection period is more than 30 days.

2. Environmental protection and safety

Modern coolants typically use biodegradable additives to reduce the hazard to operators and the environment.

Some coolants are designed without chlorine and nitrites, which reduces skin irritation and meets occupational health and safety standards.

3.Long service life, good stability

High-quality coolant has excellent foam resistance, antibacterial and corrosion resistance, can reduce the frequency of fluid exchange and reduce maintenance costs.

In the continuous treatment scenario, its service life can reach 6 - 12 months, reducing the processing quality problems caused by coolant metamorphism.

Application Scenario:

1. High-precision surface grinding (such as bearing end face)

Requirements: surface roughness Ra ≥ 0.2 μm, no burns.

Solution: Synthetic coolants (e.g. Blaser Swissube Synergy 735) + high-voltage jet cooling.

2. Shredding of stainless steel sheets

Difficulty: easy to deform, emery wheel sticky.

Special Formula: High Wetted Semi-Synthetic Liquid (With Polar Pressure Chloride Additive) + Low Feed Rate (0005mm/Pass).

3. Polishing the cast iron platform

Key requirements: anti-corrosion and chip removal.

Technical solution: anti-corrosion emulsion + filtration with a magnetic separator.

4. Automated Production Lines

Demand: Long service life, low foam.

Recommendation: Fully synthetic coolant + centralized fluid supply system.

Key factors of use and maintenance:

Concentration Management: Daily detection using a refractometer with oscillation monitoring within ±1%.

Filtration System:

Coarse grinding: magnetic separator (50μm filtration accuracy).

Detailed shredding: increasing the filtration of the paper tape (10 μm).

PH maintenance: maintained at 8.5-9.5 (weekly tests, including buffer fluid).